AI-Powered · Part of EXCEDIFY PLM

FMEA powered by AI.
Free, always.

EXC FMEA reads your part information, understands component functions and interfaces, then suggests failure modes, effects, causes, and recommended controls — so your team spends time engineering solutions, not filling spreadsheets.

No credit cardNo time limitExport to PDFAIAG-VDA aligned
excedify.com/fmea — Brake System DFMEA
AI Active
Function / RequirementFailure ModeEffectSCauseOCurrent ControlsDRPNAction
Transmit braking forceInsufficient pressureExtended stopping distance9Seal degradation4Pressure sensor test3108Redesign seal material
Maintain fluid integrityFluid leakLoss of braking10Corrosion at fitting2Visual inspection5100Stainless fittings spec
ABS modulationValve stickingWheel lock-up8Contaminated fluid3Fluid change interval496Add inline filter
Pedal feel feedbackExcessive travelDriver uncertainty5Air in system3Bleeding procedure230
4 of 18 failure modes shown · Overall RPN: 334 AI suggested 11 of 18 entries
Aligned withAIAG-VDA FMEA (2019)AIAG 4th EditionIATF 16949ISO 9001
Artificial Intelligence

The AI that understands
your parts, not just text.

Describe a component or paste in a part description and EXC FMEA's AI immediately recognises its engineering function, its interfaces to adjacent parts, and the failure modes that matter for that type of component. It then populates the full AIAG-VDA chain — effects, causes, detection controls, and recommended corrective actions — in seconds.

  • Part function recognition
    AI identifies primary and secondary functions from part geometry, material, and interface data.
  • Interface & dependency mapping
    Understands how the component interacts with neighbouring parts and flags shared failure paths.
  • Failure mode suggestion
    Proposes relevant failure modes drawn from engineering knowledge and similar part libraries.
  • Full chain completion
    From the failure mode, AI suggests effects, root causes, detection controls, and actions — all editable.
EXC FMEA AI Assistant
Analysing: Caliper Piston Assembly
Ready
Part context detected
Hydraulic actuatorSealing interface ×2Adjacent: Master cylinderAdjacent: Brake padMaterial: Anodised Al
Click any row to accept into worksheet

Capabilities

Everything a rigorous FMEA needs.
Nothing it doesn't.

Built around the AIAG-VDA harmonized methodology — from function analysis through optimized action plans — guided at every step by AI.

Action Priority Scoring

Score severity, occurrence and detection from the AIAG-VDA 2019 rating tables — Action Priority (High / Medium / Low), with legacy RPN supported for imported studies.

Structured Cause & Effect

Map failure modes to their root causes and downstream effects with a guided, hierarchical worksheet interface.

Action Tracking

Assign corrective actions to owners with due dates from your team roster, then track completion and recalculated risk.

Action Priority Ranking

Action Priority ranking surfaces your highest-risk failure modes so the team focuses on what matters most.

One Source of Truth

Share studies across your organization's team roster and assign tasks to owners — no scattered, duplicated spreadsheets.

Audit-Ready Export

Generate professional PDF exports of your FMEA worksheets for customer and auditor submissions.

EXCEDIFY PLM Integration

One platform. Zero data re-entry.

When connected to EXCEDIFY PLM, EXC FMEA is no longer a standalone tool — it becomes the risk intelligence layer of your entire product development process. Part data, customer requirements, validation plans, and control strategies flow in and out automatically.

BOM
Part numbers, assemblies & interfaces
Customer Requirements
CTQs, specs & regulatory targets
DVP&RSoon
Validation tests linked to failure modes
EXC FMEA
AI Risk Engine
FREE
SoonControl Plan
Detection controls carried into the plan
SoonEngineering Changes
ECO-triggered re-analysis
SoonRisk Dashboard
Product-level risk rollup & trends
BOM → FMEA
Part descriptions, materials and interface definitions from BOM Management as your analysis foundation.
Requirements → FMEA
Customer CTQs and regulatory specs from Requirements Management to guide severity and detection.
FMEA → DVP&R
Planned — high-priority failure modes flow into the Design Verification Plan.
FMEA → Control Plan
Planned — detection controls carry into the linked Control Plan.

Full EXCEDIFY PLM suite

EXC FMEAFREEEXC PartmasterFREEEXC RequirementsFREEEXC DVP&REXC Control PlanEXC ECOEXC DOC
Learn about the full EXCEDIFY PLM platform
AI-powered · AIAG-VDA aligned · Free forever

Start your first AI-assisted
FMEA today. No cost. No catch.

EXC FMEA is free for every team, every project, every FMEA — forever. Built by engineers who believe risk management tools shouldn't cost a fortune or require a PhD in spreadsheets.

Open EXC FMEA — It's Free

Works in your browser · Export anytime · Connect to EXCEDIFY PLM when you're ready